Six Sigma Green Belt
In-Person/Online
5 Days
English/Arabic
Learning Objectives
Fully understand Lean Six Sigma and how it can be implemented in any organization. Identify the fundamentals of lean manufacturing, lean enterprise, and lean principles. Describe the key dimensions of quality – product/service features and freedom from deficiencies Define how products and services that have the right features and are free from deficiencies can promote customer satisfaction and attract and retain new customers. Study and use the DMAIC process with more focus on Define, Measure, and Analysis steps. Discover root causes of a problem Design and install new controls to hold the gains and to prevent the problem from returning. Develop future project for continuous improvement in the organization.
In-Person/Online 5 Days
English/Arabic
Learning Objectives
Fully understand lean six sigma and how it can be implemented in any organization. Identify the fundamentals of lean manufacturing, lean enterprise, and lean principles. Describe the key dimensions of quality – product/service features and freedom from deficiencies Define how products and services that have the right features and are free from deficiencies can promote customer satisfaction and attract and retain new customers. Study and use the DMAIC process with more focus on define, measure, and analysis steps. Discuss examples of poor-quality effects. Discover root causes of a problem Design and install new controls to hold the gains and to prevent the problem f From returning. Develop future project for continuous improvement in the organization
Modules
Module 1: The Building Blocks
- What is six sigma
- What is lean
- Do we need lean six sigma?
- Roles in six sigma
- The different belts
- Process and process related definitions
- Process mapping methodologies
- KPIs : definitions – leading – lagging
- KPI development cycle
Module 2: Waste!
- What is a waste?
- The 8 wastes: defining wastes using DOWNTIME tool
Module 3: DMAIC Overview
- Methodology and process steps
- Roadmap for DMAIC
Module 4: Define Phase
- Project charter and its contents
- Business case
- Who are my stakeholders?
- Voice of customer – VOC
- Voice of employee – VOE
- Creating a SIPOC
Module 5: Measure Phase
- Selecting measures
- Data collection planning
- Essential data analysis and visualization skills
- Baseline data
- Interpreting data
- Measure phase challenges
- Measure phase checklist
- Update Project Charter
Module 6: Analyze Phase
- What is it?
- Process analysis
- Rework loops, redundancies, and bottle necks
- 5 Whys
- FMEA
- Ishikawa diagram
- Pareto analysis
- Analyze phase challenges
- Check list for analyze phase
Module 7: Improve Phase
- What is it?
- Creating flow
- Visual management and 5S
- Improve Phase challenges
- Check list for improve phase
Module 8: Control Phase
- What is it?
- Monitoring and response plan
- Documentation and story board
- Control phase challenges
- Checklist for control phase
Module 9: Other success factors in LSS projects – introduction (optional according to time utilization)
- Communication skills
- Change management
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